Calculation formula for cutting size of 13 types of aluminum alloy doors and windows

Jul 12th,2023 6329 Views

1、 Design requirements for aluminum alloy sliding windows

When designing aluminum alloy sliding windows, the installation and use safety of sliding windows should be considered. When the overlap in the height direction of the window is too large, it will bring difficulties to installation; If the overlap amount is too small and there are safety issues in use, the window sash is easy to detach from the window frame. Therefore, the correct amount of overlap should be used.

Determination of overlap in height direction: The overlap amount should be used based on the groove depth of the upward sliding profile, the track height of the downward sliding profile, and the height of the window sash pulley. The overlap between the window sash and the upper sliding groove is generally 1/2 of the depth of the upper sliding groove minus 2-3mm, and 10mm can be used. The overlap between the window sash and the sliding edge is the distance from the groove depth of the pulley to the lower edge of the window sash, usually 6-10 mm, and 8 mm can be used.

In addition, the height dimension of the push-pull fan can also be determined by using the inner opening size in the height direction of the push-pull frame, adding the depth of the sliding groove, and subtracting 4-6 mm.

The overlap amount in the width direction should be determined based on edge sealing profiles, hook shaped profiles, and smooth shaped profiles. When designing, the hooks of the two window sashes should completely overlap.

Aluminum alloy sliding windows are divided into two sliding windows, three equally divided sliding windows, three equally divided sliding windows, and four sliding windows. When designing, the width and height dimensions of the window sash should be within the allowable range of national standards.

When designing a sliding window with a fixed window, if it is divided into upper and lower compartments, a middle up sliding profile or a middle down sliding profile can be used between the fixed window and the sliding window; If it is divided into left and right compartments, fixed edge sealing profiles can be used between fixed windows and sliding windows. If it is a high-rise building, it is also necessary to consider whether the thickness series of sliding windows meet the requirements for wind pressure resistance strength.

When designing the yarn fan, the overlap amount in the height direction should be used based on half of the groove depth of the yarn rail. The overlap amount in the width direction can be used based on the width of the screen sash not exceeding the width of the window sash, and the width size should not exceed the width of the window sash.

2、 Calculation of Cutting Size for Aluminum Alloy Sliding Windows

The cutting size of aluminum alloy sliding windows mainly refers to the calculation of the cutting size of window frames and sashes.

The cutting dimensions of window frames include: edge sealing, sliding upwards, sliding downwards, middle sliding upwards, middle sliding downwards, fixed transverse upwards, middle upright (middle stile), etc. The cutting size of the edge seal is equal to the window height; The cutting dimensions of up sliding, down sliding, middle up sliding, middle sliding, and fixed up horizontal are equal to the window width minus the width of two edge seals and the groove depth of two edge seals;

The cutting dimensions of the window sash include: upper, lower, hooked, polished, etc. The cutting size of the hook and light pattern is equal to the inner opening size of the window frame, plus two overlapping amounts (upper and lower overlapping amounts); The cutting dimensions above and below are equal to the width of the window sash minus the width of the hook and light grooves, plus the groove depth of the hook and light grooves;

There are four situations when calculating the width size of window sashes: one is the calculation of two sliding windows; The second is the calculation of three equally divided sliding windows, the third is the calculation of three equally divided sliding windows, and the fourth is the calculation of four sliding windows. When calculating, it should be treated separately.

Here are some examples to illustrate:

Example 1: Calculating the Blanking Size of Double Leaf Aluminum Alloy Sliding Window TLC1515

Solution: 1. Based on the opening size of the sliding window of 1500 * 1500, determine the reserved opening gap, assuming 10mm per side, and determine that the finished size of the sliding window is 1480 * 1480;

2. Design the window type based on the finished size of the sliding window, and divide the window type into two sliding windows.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (1480) and the window height to H (1480);

5. Select Shandong Huajian Aluminum Company's push pull 70 series profiles, with a side seal width of 25mm, a groove depth of 15mm, a sliding height of 40mm, a groove depth of 25mm, a sliding track height of 32mm, and a smooth groove width of 50mm. The groove depth is 33mm, and the width of the hook is 45mm. The groove depth is 43.8mm, the upper width is 45mm, the lower width is 64.5mm, and the glass groove depth is 12mm,

6. Calculate the cutting size:

Cutting size of window frame profiles:

Edge seal=H=1480 (2 pieces)

Up sliding=Down sliding=W - Edge sealing width * 2+Edge sealing groove depth * 2=1480-25 * 2+15 * 2=1460 (2 pieces each)

Window sash width=W/2- edge seal width+edge seal groove depth+hook width/2=1480/2-25+15+45/2=752.5

Guangqi=Gouqi=H-Upward sliding height - Downward sliding track height+Upward sliding groove depth - Gap

=1480-40-32+25-5=1428 (2 pieces each)

Above=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth

=752.5-50-45+33+43.8=734.3 (2 pieces each)

Window sash glass cutting size:

According to national standards, the overlapping edge between glass and profiles should be ≥ 8mm, and the gap between glass and profiles should be ≥ 4mm. Glass width=sash width - polished width - grooved width+glass groove depth * 2- gap between glass and profiles * 2

=752.5-50-45+12 * 2-4 * 2=673.5

Glass height=light enterprise - upper height - lower height+glass groove depth * 2- gap between glass and profile * 2

=1428-45-64.5+12 * 2-4 * 2=1334.5

Window sash glass size: 1334.5 * 673.5 (2 pieces)

Example 2: Calculating the Blanking Size of Double Leaf Aluminum Alloy Sliding Window TLC1518

Solution: 1. Based on the opening size of the sliding window of 1500 * 1800, determine the reserved opening gap, assuming 10mm per side, and determine the finished size of the sliding window of 1480 * 1780;

2. According to the finished size of the sliding window, the window type is designed as two sliding windows with fixed windows.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (1480) and the window height to H (1780); Fixed window height is H1 (580); The height of the sliding window is H2 (1200)

5. Selecting Shandong Huajian Aluminum Company's push pull 70 series profiles, the width of the edge seal is 25mm, the depth of the groove is 15mm, the horizontal height of the fixed top is 25mm, the height of the glass baffle is 16mm, the sliding height of the fixed top is 45mm, the groove depth is 26mm, the size of the sliding surface is 55mm, the height of the inner track is 35mm, the height of the outer track is 25mm, the width of the middle column is 20mm, the height of the glass baffle is 16mm, the thickness of the edge seal clamp plate is 1.2mm, the width of the smooth groove is 50mm, and the groove depth is 33mm, The width of the hook is 45mm. The groove depth is 43.8mm, with an upper width of 45mm, a lower width of 65mm, a lower width of 73mm, and a glass groove depth of 12mm,

6. Calculate the cutting size:

Edge seal=H=1780 (2 pieces)

Solid up horizontal=Solid up sliding=Sliding down=W - Edge sealing width * 2+Edge sealing groove depth * 2=1480-25 * 2+15 * 2=1460 (2 pieces each)

Middle column=H1 fixed upper horizontal height=580-25=555 (1 piece)

Edge sealing card board=H1 fixed upper horizontal height=580-25=555 (2 pieces)

Window sash width=W/2- edge seal width+edge seal groove depth+hook width/2=1480/2-25+15+45/2=752.5

Inner light enterprise=inner hook enterprise=H2- fixed upper sliding height - sliding inner track height+upper sliding groove depth - gap

=1200-45-35+25-5=1140 (1 piece each)

External light enterprise=external hook enterprise=H2- fixed upper sliding height - sliding outer track height+upper sliding groove depth - gap

=1200-45-25+25-5=1150 (1 piece each)

Above=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth

=752.5-50-45+33+43.8=734.3 (2 pieces each)

Window sash glass cutting size:

According to national standards, the overlapping edge between glass and profiles should be ≥ 8mm, and the gap between glass and profiles should be ≥ 4mm. The window sash glass width=window sash width - polished width - hooked width+glass groove depth * 2- gap between glass and profiles * 2

=752.5-50-45+12 * 2-4 * 2=673.5

Inner window sash glass height=Inner light enterprise - Upper height - Small lower height+Glass groove depth * 2- Gap between glass and profile * 2

=1140-45-65+12 * 2-4 * 2=1046

Outer window sash glass height=Outer light enterprise - Upper height - Large lower height+Glass groove depth * 2- Gap between glass and profile * 2=1150-45-73+12 * 2-4 * 2=1048

Inner window sash glass size=Outer window sash glass size: 673.5 * 1047 (1 piece)

Fixed window glass buckle cutting size:

Horizontal glass buckle=W/2- Edge sealing width - Edge sealing clamp plate thickness - Middle column width/2

=1480/2-25-1.2-20/2=703.8 (4 pieces)

Vertical glass buckle=H1- fixed upper horizontal height=580-25=555 (4 pieces)

Fixed window glass cutting size: 693 * 545 (2 pieces)

Example 3: Calculating the Blanking Size of Double Leaf Aluminum Alloy Sliding Window TLC1518

Solution: 1. Based on the opening size of the sliding window of 1500 * 1800, the finished size of the sliding window is determined to be 1480 * 1780; 2. Based on the finished size of the sliding window, design the window type as two sliding windows with fixed windows at the bottom. 3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (1480) and the window height to H (1780); Fixed window height is H1 (580); The height of the sliding window is H2 (1200)

5. Select Shandong Huajian 70 series profiles, with a width of 25mm for edge sealing, a depth of 15mm for groove, a height of 40mm for upward sliding, a depth of 25mm for groove, a horizontal height of 25mm for fixed upper sliding, a height of 36mm for fixed sliding inner track, a height of 25mm for outer track, a width size of 20mm for middle column, a thickness of 1.2mm for edge sealing clamp plate, a width size of 50mm for smooth groove, a depth of 33mm for groove, and a width size of 45mm for hook groove. The groove depth is 43.8mm, with an upper width of 45mm, a lower width of 65mm, a lower width of 73mm, and a glass groove depth of 12mm,

6. Calculate the cutting size:

Edge seal=H=1780 (2 pieces)

Fixed upper horizontal=fixed sliding=upward sliding=W-edge sealing width * 2+edge sealing groove depth * 2=1480-25 * 2+15 * 2=1460 (1 piece each)

Middle column=H1 fixed upper horizontal height=580-25=555 (1 piece)

Edge sealing card board=H1 fixed upper horizontal height=580-25=555 (2 pieces)

Inner light enterprise=Inner hook enterprise=H2- Upward sliding height - Fixed sliding inner track height+Upward sliding groove depth - Gap=1200-40-36+25-5=1144

Outer light enterprise=Outer hook enterprise=H2- Upward sliding height - Fixed sliding outer track height+Upward sliding groove depth - Gap=1200-40-25+25-5=1155

Window sash width=W/2- edge seal width+edge seal groove depth+hook width/2=1480/2-25+15+45/2=752.5

Above=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth=752.5-50-45+33+43.8=734.3

Window sash glass cutting size:

Window sash glass width=Window sash width - Smooth groove width - Hook groove width+Glass groove depth * 2- Gap between glass and profile * 2

=752.5-50-45+12 * 2-4 * 2=673.5

Inner window sash glass height=Inner light enterprise - Upper height - Small lower height+Glass groove depth * 2- Gap between glass and profile * 2=1144-45-65+12 * 2-4 * 2=1050

Outer window sash glass height=Outer light enterprise - Upper height - Small lower height+Glass groove depth * 2- Gap between glass and profile * 2=1155-45-73+12 * 2-4 * 2=1053

Inner window sash glass size=Outer window sash glass size: 673.5 * 1051.5 (2 pieces)

Fixed window glass buckle cutting size:

Horizontal glass buckle=W/2- Edge sealing width - Edge sealing clamp plate thickness - Middle column width/2=1480/2-25-1.2-20/2=703.8

Vertical glass buckle=H1- fixed upper horizontal height=580-25=555 (4 pieces)

Fixed window glass cutting size: 693 * 545 (2 pieces)

Example 4: Calculate the cutting size of three equally divided sliding windows TLC2415

Solution: 1. Based on the opening size of the sliding window of 2100 * 1500, determine the reserved opening gap, assuming 10mm per side, and determine that the finished size of the sliding window is 2380 * 1480;

2. According to the finished size of the sliding window, the window type is designed as three equally divided sliding windows, with fixed fans in the middle accounting for about two quarters of the window width, and movable fans on both sides accounting for about one quarter of the window width. The design requirement is to fully open the window sash and fully overlap the vertical sash when it is closed.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (2380) and the window height to H (1480);

5. Shandong Huajian Push Pull 70 series profiles are used, with a width of 25mm for edge sealing, a groove depth of 15mm, a sliding height of 40mm, a groove depth of 25mm, a sliding track height of 32mm, a smooth groove width of 50mm, a groove depth of 33mm, and a hook groove width of 45mm. The groove depth is 43.8mm, the upper width is 45mm, the lower width is 64.5mm, and the glass groove depth is 12mm,

6. Calculate the cutting size:

Edge seal=H=1480 (2 pieces)

Up sliding=Down sliding=W - Width of edge sealing * 2+Depth of edge sealing groove * 2=2380-25 * 2+15 * 2=2360 (2 pieces each) Smooth groove=Hook groove H - Up sliding height - Height of sliding track+Depth of upper sliding groove - Gap=1480-40-32+25-5=1428 (2+4 pieces)

Movable window sash width=sliding up/4+hook width/2=2360/4+45/2=612.5

Fixed window sash width=sliding up/2+hook width=2360/2+45=1225

Because the movable fan needs to be equipped with a semicircle lock, if the lock thickness is considered to be 24 mm, the movable fan should be reduced by 12mm, and the fixed fan should be increased by 24 mm,

Namely: movable window sash=612.5-12=600.5

Fixed window sash=1225+24=1249

Above the movable window sash=below=width of the movable window sash - width of the light groove - width of the hook groove+depth of the light groove+depth of the hook groove

=600.5-50-45+33+43.8=582.3 (4 pieces each)

Fixed sash above=below=Fixed sash width - Hook groove width * 2+Hook groove depth * 2=1249-45 * 2+43.8 * 2=1246.6

Window sash glass cutting size:

Movable window sash glass width=Movable window sash width - Smooth groove width - Hook groove width+Glass groove depth * 2- Gap between glass and profiles * 2

=600.5-50-45+12 * 2-4 * 2=521.5

The height of the movable window sash glass=light enterprise - upper height - lower height+glass groove depth * 2- gap between glass and profiles * 2

=1428-45-64.5+12 * 2-4 * 2=1334.5

Movable window sash glass size: 521.5 * 1334.5 (2 pieces)

Fixed window sash glass width=Fixed window sash width - Hook width * 2+Glass groove depth * 2- Gap between glass and profiles * 2

=1249-45 * 2+12 * 2-4 * 2=1175

Fixed sash glass height=movable sash glass height=1334.5

Fixed window sash glass size: 1175 * 1334.5 (1 piece)

Example 5: Calculate the cutting size of three equally divided sliding windows TLC2115

Solution: 1. Based on the opening size of the sliding window of 2100 * 1500, determine the reserved opening gap, assuming 10mm per side, and determine the finished size of the sliding window as 2080 * 1480;

2. According to the finished size of the sliding window, the window type is designed as three equally divided sliding windows, with fixed fans in the middle accounting for about one-third of the window width, and movable fans on both sides accounting for about one-third of the window width. The design requirement is to fully open the window sash and fully overlap the vertical sashes.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (2080) and the window height to H (1480);

5. Select Shandong Huajian Aluminum Company's push pull 70 series profiles, with a side seal width of 25mm, a groove depth of 15mm, an upward sliding height of 40mm, a groove depth of 25mm, a sliding surface size of 44mm, a track height of 32mm, a smooth groove width size of 50mm, a groove depth of 33mm, and a hook groove width size of 45mm. The groove depth is 43.8mm, the upper width is 45mm, the glass groove depth is 12mm, the lower width is 64.5mm, and the glass groove depth is 12mm,

6. Calculate the cutting size:

Edge seal=H=1480 (2 pieces)

Up sliding=Down sliding=W - Edge sealing width * 2+Edge sealing groove depth * 2=2080-25 * 2+15 * 2=2060 (2 pieces each)

Guangqi=H - sliding height - sliding track height+sliding groove depth - gap=1480-40-32+25-3=1428 (2 pieces)

Gouqi=Guangqi=1431 (4 pieces)

Active window sash width=sliding up/3+hook width/2=2060/3+45/2=709.166 Fixed window sash width=sliding up/3+hook width=2060/3+45=731.666

At this point, the space for the fixed sash to accommodate the movable sash is: fixed sash width hook width=731.66-45=686.66, with a difference of 709.166-686.66=22.499, so the movable sash cannot be fully opened. If the movable sash is fully opened, it should be reduced by 22.499/3=7.499, and the fixed sash should be increased by 7.499 * 2=15mm,

Namely: movable window sash=709.166-7.499=701.666 ≈ 702

Fixed window sash=731.666+15=746.666 ≈ 747

At this point, the space for the fixed sash to accommodate the movable sash is: fixed sash width - hook width=746.666-45=701.666, which can accommodate the movable sash 701.666

Because the movable window sash needs to be equipped with a semicircle lock, if the lock thickness is considered to be 24 mm, the movable window sash needs to be reduced by 24 mm * 2/3=16, and the fixed window sash needs to be increased by 24 mm * 4/3=96,

Namely: movable window sash=702-16=686

Fixed window sash=747+32=779

Verification:

The space for fixed window sashes to accommodate movable window sashes is: 779-45-24=710

Movable window sash+lock thickness=686+24=710

Above the movable window sash=below=width of the movable window sash - width of the light groove - width of the hook groove+depth of the light groove+depth of the hook groove

=687-50-45+33+43.8=668.8 (4 pieces each)

Fixed sash above=below=Fixed sash width - Hook groove width * 2+Hook groove depth * 2

=776-45 * 2+43.8 * 2=773.6 (2 pieces each)

Window sash glass cutting size:

According to national standards, the overlapping edge between glass and profiles should be ≥ 8mm, and the gap between glass and profiles should be ≥ 4mm. The width of the movable window sash glass=the width of the movable window sash - the width of the polished groove - the width of the hooked groove+the depth of the glass groove * 2- the gap between glass and profiles * 2=687-50-45+12 * 2-4 * 2=608

The height of the movable window sash glass=light enterprise - upper height - lower height+glass groove depth * 2- gap between glass and profiles * 2

=1428-45-64.5+12 * 2-4 * 2=1334.5

Movable window sash glass size: 608 * 1334.5 (2 pieces)

Fixed sash glass width=Fixed sash width - Hook width * 2+Glass groove depth * 2- Gap between glass and profile * 2=776-45 * 2+12 * 2-4 * 2=702

Fixed sash glass height=Movable sash glass height=1334.5

Fixed window sash glass size: 702 * 1334.5 (1 piece)

Example 6: Calculate the cutting size of four sliding windows TLC 3015

Solution: 1. Based on the opening size of the sliding window of 3000 * 1500, determine the reserved opening gap, assuming 10mm per side, and determine that the finished size of the sliding window is 2980 * 1480;

2. Based on the finished size of the sliding window, design the window type as four sliding windows, with the middle two windows on the same track and opening towards both sides. Install a closure between the two windows to provide a sealing effect. The width dimensions of the four leaves are equal. The window sashes on both sides are on the same track and can be opened towards the middle. The design requirement is that the vertical sashes of the windows fully overlap when closed.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (2980) and the window height to H (1480);

6. Calculate the cutting size:

Edge seal=H=1480 (2 pieces)

Up sliding=Down sliding=W - Edge sealing width * 2+Edge sealing groove depth * 2=2980-25 * 2+15 * 2=2960 (2 pieces each) Smooth groove=Hook groove=H - Up sliding height - Down rail height+Up sliding groove depth - Gap

=1480-40-32+25-5=1428 (4 pieces each)

Window sash width=(sliding up - closing wall thickness)/4+hook width/2=(2960-1)/4+45/2=762.25

Above the window sash=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth

=762.25-50-45+33+43.8=744 (4 pieces each)

Closing=Guangqi=1431 (1 piece)

Window sash glass cutting size:

=762.25-50-45+12 * 2-4 * 2=683.25

Window sash glass height=light enterprise - upper height - lower height+glass groove depth * 2- gap between glass and profile * 2=1428-45-64.5+12 * 2-4 * 2=1334.5

Window sash glass size: 683.25 * 1334.5 (2 pieces)

Example 7: Calculate the cutting size of four sliding windows TLC 3018

Solution: 1. Based on the opening size of the sliding window of 3000 * 1800, determine the reserved opening gap, assuming 10mm per side, and determine that the finished size of the sliding window is 2980 * 1780;

2. Based on the finished size of the sliding window, design the window type as four sliding windows with double sided seals in the middle. The design requirement is that the width dimensions of the four window leaves are equal.

3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (2980) and the window height to H (1780);

5. Select Shandong Huajian Aluminum Company's push pull 70 series profiles, with an edge seal width of 25mm, a groove depth of 15mm, a bilateral seal width of 50mm, a groove depth of 15mm, a fixed upper horizontal height of 25, a fixed upper sliding height of 45mm, a groove depth of 26mm, a sliding track height of 32mm, a edge seal buckle plate thickness of 1.2mm, a smooth groove width of 50mm, a groove depth of 33mm, and a hook groove width of 45mm. The groove depth is 43.8mm, the upper width is 45mm, the lower width is 64.5mm, and the glass groove depth is 12mm

6. Calculate the cutting size:

Side seal=Double side seal=H=1780 (2 pieces)

Solid up horizontal=Solid up sliding=Sliding down=W/2- Edge sealing width - Bilateral sealing width/2+Edge sealing groove depth * 2

=2980/2-25-50/2+15 * 2=1470 (2 pieces each)

Edge sealing gusset plate=H1- fixed upper cross-sectional height=580-25=555 (4 pieces)

Guangqi=Gouqi=H2- Fixed upper sliding height - Gliding track height+Upper sliding groove depth - Gap

=1200-45-32+26-5=1144 (4 pieces each)

Window sash width=sliding up/2+hook width/2=1470/2+45/2=757.5

Above the window sash=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth

=757.5-50-45+33+43.8=739.3 (4 pieces each)

Window sash glass cutting size:

According to national standards, the overlapping edge between glass and profiles should be ≥ 8mm, and the gap between glass and profiles should be ≥ 4mm,

Window sash glass width=Window sash width - Smooth groove width - Hook groove width+Glass groove depth * 2- Gap between glass and profile * 2

=757.5-50-45+12 * 2-4 * 2=678.5

Window sash glass height=light enterprise - upper height - lower height+glass groove depth * 2- gap between glass and profile * 2

=1144-45-64.5+12 * 2-4 * 2=1050.5

Window sash glass size: 678.5 * 1050.5 (4 pieces)

Example 8: Calculate the cutting size of four sliding windows TLC1824

Solution: 1. Based on the opening size of the sliding window of 1800 * 2400, determine the reserved opening gap, assuming 10mm per side, and determine that the finished size of the sliding window is 1780 * 2380;

2. Based on the finished size of the sliding window, design the window type as four sliding windows, with two sliding windows on the top and two sliding windows on the bottom, and an upper and lower slide in the middle. The design requirement is that the width and height of the four window sashes are equal, and the height and size of the upper and lower window sashes are equal. 3. Based on the finished dimensions of the sliding window, draw a proportional elevation of the window shape of the sliding window and mark the dimensions; (see figure below)

4. Set the window width to W (1780) and the window height to H (2980); The height of the upper sliding window is H1, and the height of the lower sliding window is H2

5. Shandong Huajian 70 series profiles are used, with a width of 25mm for edge sealing, a depth of 15mm for groove, a height of 40mm for upward sliding, a depth of 25mm for groove, a height of 25mm for outer sliding track, 35mm for inner sliding track, 54mm for outer sliding track, 66mm for inner sliding track, 23mm for groove depth, 50mm for smooth groove, 33mm for groove depth, and 45mm for hook groove width. The groove depth is 43.8mm, with a width of 45mm above it, a width of 65mm below it, and a width of 65mm below it,

6. Calculate the cutting size:

Edge seal=H=2380 (2 pieces)

Up slide=Down slide=Up and down slide=W - Edge seal width * 2+Edge seal groove depth * 2=1780-25 * 2+15 * 2=1760 (1 piece each)

Window sash width=sliding up/2+hook width/2=1760/2+45/2=902.5

Above the window sash=Below=Window sash width - Smooth groove width - Hook groove width+Smooth groove depth+Hook groove depth=902.5-50-45+33+43.8=884.3

Upper and Inner Light Enterprise=H1- Upper Sliding Height - Upper and Lower Sliding Track Inner Rail Height+Upper Sliding Channel Depth - Gap=H1-40-66+25-5=H1-86

Lower Inner Light Enterprise=H2- Height of Gliding Inner Track+Depth of Upper and Lower Glide Trough - Gap=H2-35+23-5=H2-17

When determining the dimensions of H1 and H2, the upper and lower inner grooves should be equal to simplify the production process,

Namely: H1-83=H2-17 (1)

Known: H1=H-H2 (2)

Substitute equation (2) into equation (1),

Obtained: H-H2-83=H2-17 (3)

According to equation (3), 2H2=H-83+17

H2=H/2-33 (4)

Substitute H=2380 into equation (4)

Obtained: H2=2380/2-33=1157

Substitute H2=1157 into equation (2)

Obtained: H1=H-H2=2380-1157=1223

Verification:

H=H1+H2=1223+1157=2380

Shangnei Guangqi=H1-83=1223-83=1140

Lower Inner Light Enterprise=H2-17=1157-17=1140

Upper and Outer Light Enterprise=Upper and Inner Light Enterprise+(Height of Inner Track of Upper and Lower Slides - Height of Outer Track of Upper and Lower Slides)=1140+66-54=1152

Lower Inner Light Enterprise=Lower Inner Light Enterprise+(Descending Inner Rail Height - Descending Outer Rail Height)=1140+35-25=1150

Take upper outer light enterprise=lower outer light enterprise=1151

Example 9 Calculate the blanking size of aluminum alloy Sliding door LPM1821

Solution: 1. According to the opening size of Sliding door 1800 * 2100, the finished size of Sliding door is determined to be 1780 * 2080;

2. According to the finished size of Sliding door, it is designed as two Sliding door;

3. Draw the elevation of Sliding door to scale and mark the dimensions; (see figure below)

4. Set the width of the door to W (1780) and the total height of the door to H (2080).

5. Meishi Chuangjia 96 series Sliding door aluminum alloy profiles are used. The edge seal width is 28mm, the groove depth is 16mm, the sliding height is 50mm, the groove depth is 36mm, the sliding track height is 24.3mm, the door polish width is 65mm, the groove depth is 63mm, the glass groove depth is 16mm, and the door hook groove width is 55mm. The groove depth is 53mm, the glass groove depth is 16mm, the upper width is 52mm, the glass groove depth is 16mm, the lower width dimension is 77mm, and the glass groove depth is 16mm,

6. Calculate the cutting size:

Edge seal=H=2080 (2 pieces)

Up sliding=Down sliding=W - Edge sealing width * 2+Edge sealing groove depth * 2=1780-28 * 2+16 * 2=1756 (1 piece each)

Door light groove=door hook groove=H - sliding height - sliding track height+sliding groove depth - gap

=2080-50-24.3+36-5=2036.7 (2 pieces each)

Door leaf width=sliding up/2+door hook width/2=1756/2+55/2=905.5

Above the door leaf=below the door leaf=width of the door leaf - width of the door light groove - width of the door hook groove+depth of the light groove+depth of the hook groove

=905.5-65-55+63+53=901.5 (2 pieces each)

Window sash glass cutting size:

According to national standards, the overlapping edge between glass and profiles should be ≥ 8mm, and the gap between glass and profiles should be ≥ 4mm. The width of door leaf glass=door leaf width - door smooth groove width - door hook groove width+glass groove depth * 2- gap between glass and profiles * 2

=905.5-65-55+16 * 2-4 * 2=809.5

Door leaf glass height=door light pattern - upper height - lower height+glass groove depth * 2- gap between glass and profile * 2

=2036.7-52-77+16 * 2-4 * 2=1931.7

Window sash glass size: 809.5 * 1931.7 (2 pieces)

Example 10 Calculating the blanking size of aluminum alloy Sliding door LPM3021

Solution: 1. According to the opening size of Sliding door 3000 * 2100, the finished size of Sliding door is determined to be 2980 * 2080;

2. According to the finished size of Sliding door, it is designed as four Sliding door;

3. Draw the elevation of Sliding door to scale and mark the dimensions; (see figure below)

4. Set the door width to W (2980) and the total height to H (2080).

5. Meishi Chuangjia 96 series Sliding door aluminum alloy profiles are used. The edge seal width is 28mm, the groove depth is 16mm, the sliding height is 50mm, the groove depth is 36mm, the sliding track height is 24.3mm, the door polish width is 65mm, the groove depth is 63mm, the glass groove depth is 16mm, and the door hook groove width is 55mm. The groove depth is 53mm, the glass groove depth is 16mm, the upper width is 52mm, the glass groove depth is 16mm, the lower width is 77mm, the glass groove depth is 16mm, and the closing wall thickness is 1.5 16mm.

6. Calculate the cutting size:

Edge seal=H=2080 (2 pieces)

Up sliding=Down sliding=W - Edge sealing width * 2+Edge sealing groove depth * 2=2980-28 * 2+16 * 2=2956 (1 piece each)

Door light groove=door hook groove=H - sliding height - sliding track height+sliding groove depth - gap

=2080-50-24.3+36-5=2036.7 (4 pieces each)

Door leaf width=(sliding up - closing wall thickness)/4+door hook width/2=(2956-1.5)/4+55/2=766.125

Above the door leaf=below the door leaf=width of the door leaf - width of the door light groove - width of the door hook groove+depth of the light groove+depth of the hook groove

=766.125-65-55+63+53=762.125 (4 pieces each)

Window sash glass cutting size:

=766.125-65-55+16 * 2-4 * 2=670.125

Door leaf glass height=door light pattern - upper height - lower height+glass groove depth * 2- gap between glass and profile * 2

=2036.7-52-77+16 * 2-4 * 2=1931.7

Window sash glass size: 670.125 * 1931.7 (4 pieces)

Example 11: Calculating the Cutting Size of Aluminum Alloy Spring Door LPM0925

Solution: 1. Based on the hole size of the floor spring door of 900 * 2500, determine the finished size of the floor spring door as 880 * 2480;

2. Draw the elevation of the floor spring door proportionally based on the finished size of the door, and mark the dimensions; (see figure below)

3. Set the door width to W (880), the overall height of the door to H (2480), the height of the bright window to H1 (480), and the height of the door to H2 (2000).

4. Select Shandong Huajian 46 floor spring door series profiles,

Door frame width 44mm, thickness 76mm,

The width of the door frame is 44mm, and the thickness is 76mm,

The width of the door light groove is 51.3mm, the thickness is 46mm, and the groove depth is 47mm,

The width of the door hook is 51.6mm, the thickness is 46mm, and the groove depth is 47mm,

The height above the door is 53.9mm, and the thickness is 44mm,

The height below the door is 81.8mm, and the thickness is 44mm,

The horizontal height of the door is 80.6mm, and the thickness is 44mm,

The gap between the door leaf and the door frame is 5mm.

5. Calculate the cutting size:

Vertical door frame=H=2480 (2 pieces)

Door upper frame=door middle frame=W - door frame width * 2=880-44 * 2=792 (1 piece each)

Door light enterprise=door hook enterprise=H2- ground clearance - clearance between door leaf and door frame=2000-10-5=1985 (1 piece each)

Door leaf width=W - Door frame width * 2- Gap between door leaf and door frame=880-44 * 2-5 * 2=782

Above the door leaf=Below the door leaf=Horizontal in the middle of the door=Width of the door leaf - Width of the door light groove+Depth of the door light groove - Width of the door hook groove+Depth of the door hook groove=782-51.3+47-51.6+47=773.1 (1 piece each)

Door leaf glass bead:

Horizontal glass bead=door leaf width - door light groove width - door hook groove width=782-51.3-51.6=679.1 (4 pieces)

Vertical glass bead=(door light pattern - height above the door - height below the door - horizontal height in the middle of the door)/2

=(1985 53.9 81.8 80.6)/2=884.35 (4 pieces)

Glass size: 670 * 874

Bright window glass bead:

Horizontal glass bead=W-door frame width * 2=880-44 * 2=792 (4 pieces)

Vertical glass bead=H1 door frame width * 2=480-44 * 2=392 (4 pieces)

Glass size: 782 * 382

Example 12: Calculating the Cutting Size of Aluminum Alloy Spring Door LPM1825

Solution: 1. Based on the hole size of the floor spring door of 1800 * 2500, determine the finished size of the floor spring door as 1780 * 2480;

2. Draw the elevation of the floor spring door proportionally based on the finished size of the door, and mark the dimensions; (see figure below)

3. Set the door width to W (1780), the overall height of the door to H (2480), the height of the bright window to H1 (480), and the height of the door to H2 (2000).

4. Select Shandong Huajian 46 floor spring door series profiles,

Door frame width 44mm, thickness 76mm,

The width of the door frame is 44mm, and the thickness is 76mm,

The width of the door light groove is 80mm, the thickness is 46mm, and the groove depth is 75mm,

The width of the door hook is 80.25mm, the thickness is 46mm, and the groove depth is 75mm,

The height above the door is 53.9mm, and the thickness is 44mm,

The height below the door is 81.8mm, and the thickness is 44mm,

The horizontal height of the door is 80.6mm, and the thickness is 44mm,

The gap between the door leaf and the door frame is 5mm.

5. Calculate the cutting size:

Vertical door frame=H=2480 (2 pieces)

Door upper frame=door middle frame=W - door frame width * 2=1780-44 * 2=1692 (1 piece each)

Door light enterprise=door hook enterprise=H2- ground clearance - clearance between door leaf and door frame=2000-10-5=1985 (2 pieces each)

Door leaf width=(W - Door frame width * 2- Gap between door leaves * 2- Gap between door leaves)/2=(1780-44 * 2-5 * 2-5)/2=838.5

=838.5-80+75-80.25+75=828.25 (2 pieces each)

Door leaf glass bead:

Horizontal glass bead=door leaf width - door light groove width - door hook groove width=838.5-80-80.25=678.25 (4 pieces)

Vertical glass bead=(door light pattern - height above the door - height below the door - horizontal height in the middle of the door)/2=(1985 53.9 81.8 80.6)/2=884.35 (4 pieces)

Glass size: 668 * 874

Bright window glass bead:

Horizontal glass bead=W-door frame width * 2=1780-44 * 2=1692 (4 pieces)

Vertical glass bead=H1 door frame width * 2=480-44 * 2=392 (4 pieces)

Glass size: 782 * 382

Example 13: Calculating the Cutting Size of Aluminum Alloy Door LPM70 * 1525

Solution: 1. Based on the size of the opening of the swing door, which is 1500 * 2500, the finished size of the swing door is determined to be 1480 * 2480;

2. Draw an elevation plan proportionally based on the finished dimensions of the swing door and mark the dimensions; (see figure below)

3. Set the door width to W (1480), the overall height of the door to H (2480), the height of the bright window to H1 (480), and the height of the door to H2 (2000).

4. Select Shandong Huajian 70A series of side hung door profiles,

The door frame width is 29mm, the ear width is 12.9mm, and the total width is 41.9mm,

The width of the door frame is 28mm, the ear width is 12.9mm, and the total width is 53.8mm,

The height of the lower frame of the door is 30mm,

The width of the door light groove is 50mm, and the groove depth is 44mm,

The width of the door hook is 50mm, the depth of the groove is 44mm, the width of the overlapping edge is 12.5mm, and the total width is 62.5mm,

The height above and below the door is 75mm, and the depth of the glass groove is 12mm,

The horizontal height of the door is 100mm, and the overlap is 8mm.

Calculate the cutting size:

Vertical door frame=H=2480

Door upper frame=door lower frame=door middle frame=W - door frame width * 2=1480-29 * 2=1422

Door light enterprise=door hook enterprise=H2- height of door lower frame - width of door middle frame - width of door middle frame ear+overlap amount * 2=2000-30-28-12.9+8 * 2=2000-54.9=1945.1

Door leaf width=1/2 (W-total width of door frame * 2-gap between two door leaves+overlap amount * 2)

=1/2 (1480 41.9 * 2-4.5+8 * 2)=740 36.15=703.85

Above and below the door=horizontally in the middle of the door=width of the door leaf - width of the door light groove+depth of the light groove - width of the door hook groove+depth of the hook groove=703.85-50+44-50+44=715.85

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